Center Stage
PAC stretches
contractors to limits
Fox
Cities Performing Arts Center Inc. Appleton
By Jeremy
Harrell
The
Fox Cities Performing Arts Center stage is spotless and its acoustics
are unmatched, but the shining surface is a product of a lot of sweat
and invention.
"There
wasn't one standard way of doing a thing," said Bruce Baseman,
project manager for subcontractor Town & Country Electric, Appleton.
The $45
million project was the culmination of Appleton's 20-year determination
to land a top-flight performing arts space downtown, said Paul Coenen,
project principal with construction manager Oscar J. Boldt Construction,
a division of The Boldt Co., Appleton. After years of city negotiation
and planning, Aid Association for Lutherans in the late 1990s anchored
the necessary investment with a $10 million stipend, and the pieces
2,500 donors in all quickly fell into place, he said.
So quickly,
in fact, that the project owner scheduled an opening-night performance
in 2002 even before it set a date for groundbreaking. Boldt, designers
with Zeidler Grinnell Partnership Architects, Tampa, Fla., and a team
of subcontractors had their work cut out for them.
"It's
the fastest any building like this has been delivered," Coenen
said. "It was truly a team exercise. We had to trust people to
get things done on time."
The fast-paced
schedule meant plans were delivered on a just-in-time basis. Often,
Boldt and its subcontractors would receive their day's instructions
over the phone the same morning, said John Kappell, project supervisor
for Town & Country.
But with
the required speed came a new level of care to details, said Christopher
Mallon, business development manager for River Valley Testing Corp.,
Madison, which performed materials testing and coordinated site-remediation
work.
"It
made it harder in that we didn't have to play by the standard rules,"
he said. "Environmental cleanups like this usually take a year.
We had four months."
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Project
Name: Fox Cities Performing Arts Center
Location: Appleton
Submitting Companies: The Boldt Co., Appleton; Town &
Country Electric, Appleton; Klein-Dickert Co. Inc., Green Bay;
River Valley Testing Corp., Madison
General Contractor/Construction Manager: Oscar J. Boldt
Construction, a division of The Boldt Co., Appleton
Architect: Zeidler Grinnell Partnership Architects, West
Palm Beach, Fla.
Engineer: Walter P. Moore & Associates Inc., Tampa,
Fla. (Structural), and BR+A Consulting Engineers Inc., Orlando,
Fla. (Mechanical)
Owner: Fox Cities Performing Arts Center Inc., Appleton
Project Cost: $45 million
Start Date: October 2000
Completion Date: November 2002
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Adjusting
to change
Remarkably,
in a building this size, with the floor shifting practically daily under
their feet, the contractors displayed an ingenuity that helped them
meet deadline without sacrificing quality. Town & Country, for instance,
invented several electrical devices for the project and reworked others
to fit the job's needs, and all have earned recognition from theater
companies and engineers nationwide.
Boldt,
meanwhile, carried out several complex concrete pours and, with the
guidance of acoustical specialists at Artec Consultants Inc., New York,
oversaw the construction of a space that completely eliminates outside
noise, light and vibration. This was especially critical since an active
train track runs outside one wall of the arts center, and its downtown
location subjects it to ambulance sirens and other urban distractions.
Even the
painting job was atypical. Gary Rucker, project manager with Klein-Dickert
North Paint Division, Green Bay, said his crew had to fit an 80-foot
lift through a door that gave half-an-inch clearance on each side and
then apply 3,000 gallons of paint, some to a ceiling that rose 90 feet
above grade.
It was
a labor of love for all and perhaps particularly for Boldt, which helped
a member of the company's founding family realize a childhood dream
of seeing a performing arts center downtown, Coenen said.
"(Oscar
Boldt) was probably on site more than I was," he said. "We
absorbed any additional costs as a donation from the company."